1. Outline
Glass Fiber Chopped Stand Mat is an important non-woven
reinforced material in GRP hand lay-up process. CSM is made from
chopped strands, which are produced by chopping fiberglass strands
or twistless roving. The chopped strands are randomly distributed,
and then held together with a powder binder or emulsion binder.
Chopped Strand Mats are widely used in GRP chemical resistance
pipe, boat, auto parts, sanitary ware, building unit, entertainment
or daily life products. The GRP products possess good mechanical
strength and products application performance.
This production line produces CSM by chopping fiberglass strands
or roving. Its main characteristics are good homogeneity, high
automatic operation level, low energy cost, easy maintenance,
and etc. Its designed width is 2.6 meters and annual production
capacity 3000-5000 tons.
This production line can produce E-glass and C-glass Chopped Strand
Mats with power binder or emulsion binder.
2. The Production Process
Twistless roving (fiberglass strands)¡úchopping¡úchopped
strands following on the net¡úadding binder¡úhydrofuging and drying¡úcold
press¡úcutting the edge¡úcross cut¡úinspection¡úwrap-up¡úpacking.
3. Major Technical Criteria and products performance criteria
Production Capacity: 3000-5000ton/annually
Product Width: 1040-2600mm
Product Specification: 150,200,225,250,300,380,450,600g/m2
Homogeneity: average gram weight variance¡Ü¡À5%
single gram weight variance¡Ü¡À10%
Chopping Speed: frequency conversion Speed control (more convenient
to control by gram weight)
Net-belt Speed: 10-16m/min (frequency conversion Speed control)
Binder adding manners: powder talc duster (frequency conversion
Speed control) or emulsion spaying or pumping equipment.
Drying Energy: natural gas
Drying energy consumption: 3 sets of 400 thousand kilocalorie
burners, circulating blast volume, frequency conversion speed
control of air pressure.
Valid Length of Oven: 24 meters (three divisions). (Effect especially
obvious when producing emulsion mat)
Wrap-up Manner: wrapping up with a fixed length and changing the
roll automatically
4. Workshop and power requirement:
Main workshop: Length 60M, Width 15M, totally 900 square
meters.
Auxiliary Workshop: 150 square meters.
Warehouse: 200square meters for materials and 400 square meters
for finished products.
Energy Consumption: ¡Ö200M3 natural gas/per ton CSM
Installed Capacity: ¡Ö170KW
5. Main equipments and investment budgetary estimate
Name of Main equipments
Chopping Machine
Sedimentation chamber
(Including blower fan, air pipe, dust catcher)
Mesh placement Section of Sedimentation chamber
Dusting powder section and resin spray section (Including resin
storage tank, blender, blower fan for resin pumping, air pipe,
pipe joint)
Oven (Including hydrofuge air pipe, blower fan, air pipe thermo
and hot air circulating system, gas system)
Cooling section
Wrap-up section
Gas and Electricity Control System
6. Project Period
The equipments will be finished in two to three months
after Sales Confirmation. It will cost about half a month to install,
test and put into production after all equipments arrived.
7. Estimated Economic Indicator
Annual Production Capacity 3000-5000 TON
Annual Sales Volume 4,000,000-7,000,000 USD
Annual Profit 400,000 ¨C 700,000 USD
Remarks: Economic Indicator is related to Local cost, selling
price and sale.
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